Are machined reels better? Will a die-cast reel break easily? What are the differences?
Many beginner anglers are surprised by the sheer cost of fly fishing gear. And things get even more confusing when hoity-toity dudes at the fly shop think they know best and try to sell you a reel they may not need.
So to simplify things, I will discuss the primary differences between die-cast and machined fly reels.
A machined reel refers to a fly reel manufactured using a machining process from a solid block of aluminum or other metal. This differs from die-cast reels, which are created by pouring molten metal into a mold and then assembled.
Machined reels are often considered to be of higher quality and durability than die-cast reels due to the precision manufacturing process and the use of solid metal. Machined reels are also usually lighter than die-cast reels.
As a professional fly fishing guide in Crested Butte, Colorado, I fish over 100 days a year on my own and with clients. Thus, my gear gets put through the wringer.
When I started, cost-conscience purchases were of high concern, so I used a mix of die-cast and machined reels with clients, but primarily die-cast reels due to budget constraints.
Over time, however, I’ve made an effort to upgrade to machined reels because they can withstand abuse and mishandling better.
An angler can absolutely catch plenty of fish with a low-end plastic or die-cast aluminum reel. But those reels simply won’t take a beating as well as a machined one.
Here are some key features and benefits of machined reels:
Material Quality: Machined reels are typically made from high-quality materials, such as aircraft-grade aluminum or other strong metals. This enhances their durability and resistance to wear and tear, which is essential for withstanding the rigors of fly fishing.
Die-cast reels can also be made with quality materials but typically cost less to make, require more care and maintenance, and won’t last as long.
Precision Engineering: The machining process allows for precision engineering and intricate designs. This can result in smoother operation and better resistance to the elements than a die-cast reel. The intricate designs also allow for unnecessary material to be removed, decreasing the weight of the reel.
Die-cast reels have more parts that can fit less snuggly over time, increasing the chances for the insides of the reel to get dirty.
Strength and Rigidity: Machined reels tend to be sturdier and more rigid due to the nature of the manufacturing process. This can translate to better performance when fighting larger fish or dealing with challenging fishing conditions.
Smooth Drag System: Many machined reels feature high-quality drag systems that provide consistent and smooth resistance when a fish makes a run. This is important for protecting delicate tippet and for controlling the fish during the fight.
In most Colorado fly fishing applications, I strip the fish to the net and rarely have to put them on the reel or use the drag. But a sound drag system is critical when we hook up with a stronger fish on a larger river or lake.
Aesthetics: The machining process allows for more intricate and visually appealing designs, making machined reels often more aesthetically pleasing than die-cast models.
Devil’s Advocate Time
Although some brands may tell you otherwise, remember that beautiful equipment
will not help you be a better angler.
Customization Options: Some machined reel manufacturers offer customization options, allowing anglers to choose different colors, finishes, and even engraving, which adds a personal touch to their gear. Be prepared to spend close to $1,000 or more or more for a customized reel from companies like Abel.
Conclusion: Both machined and die-cast fly reels can be solid products that will last you many years. If your budget allows, I generally recommend a machined reel due to its ability to withstand the rigors of fly fishing (and the occasional drop). However, a die-cast reel that is properly taken care of can also work quite well for many anglers.
Thanks for reading,
Dan